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全自動光學鏡頭組裝線
Automatic opticall lens artomatic assembly line
設備簡介
Introduction

本設備適用於各類2M、3M、5M、8M及13M等微型鏡頭組裝。該設備利用真空吸取塑料光學鏡片部品自動完成組裝,並在吸取每個配件之後,通過圖像識別,確認形狀之後計算中心坐標值,按設定角度旋轉進行組裝。

該設備采用進口標準件,氣動元件全部原裝SMC,並使用MISUMI精密滑台、機械標準件、HIWIN模組、鬆下伺服、 視覺係統,結合優異的結構設計與多軸高精度伺服控製係統,為客戶高速鏡頭量產提供強有力的保障。

 

This equipment is suitable for all kinds of 2M、3M、5M、8M、13M etc micro lens assembly. This equipment use vacuum absorb plastic optical lenses, insert it the barrel. Before insert, machine vision system in the equipment get a picture of lens,then calculate the lens's centeral position and phase.After get the date of centeral position and phase, machine vision system will control the servo motor,move and rotate the lens in correctly.

This equipment use a lot of imported standard parts, pneumatic components all original SMC, and use MISUMI High Precision Stages, HIWIN Ball Screws, Mitsubishi servo motor, machine vision system, combining superior structure design and high precision multi-axis servo control system, for the customer high volume production lens provide strong guarantee.

 
技術簡介
Technology Introduction

本公司自主研發的超潔淨、高精度鏡片組裝技術,為全自動光學鏡頭組裝線核心技術之一。針對手機攝像鏡頭的鏡片組裝,尤其是高像素的手機攝像鏡頭的鏡片組裝,其達到了高潔淨度、高精密度組裝要求,有效的替代了人工,並大大的提高了效率和良品率。


The company independently developed ultra clean, high precision lens assembly technology, as one of the core technology of the automatic optical lens assembly line. For mobiles phones camera lens assembly, especially high pixel mobiles phones camera lens of the lens assembly, it achieves high cleanliness, high precision assembly requirements, effectively replaces manpower, and greatly improves the efficiency and yield of the product.

本機特色
Local characteristics

       完全周到的人機界麵,更容易、更快速的學習操作

       高精度伺服模組組裝位置公差±0.005mm

       可檢測光學鏡片正反功能和檢測不合格品功能

       外掛式觸摸屏,設備調試更方便容易

       鏡筒、鏡片視覺自動對位、角度補正係統

       不良品自動檢出並放置於殘料盒中  

       快速拆換夾、治具模組,更方便不同鏡頭模組生產
 


       Fine human-machine interface, much easier and more rapid learning to operate

       High precision servo module , position tolerances ±0.005 mm

       Reverse direction detection optical lens's R1/R2 and testing NG product function

       Hanging outside the touch screen, debugging more convenient easy

       Barrel and lens position,lens phase angle error automatic correct with computer vision

       NG product can be automatic detection and placed

       Fast removeable systems of fixture module and tools,more convenient for different production
 

設備參數
Equipment parameters
項目名稱/Item Name 技術參數/Parameters
適用產品/Applicable products

2M, 3M, 5M, 8M , 13M etc micro lens

組裝速度/Apeed assembly

2.0-3.0 Sec/Pcs

外觀尺寸/Outline Dimensioses

950X 760 X 19150 mm

使用電力/Power Consumption

110/220V 50/60HZ

使用氣源/Air Consumption

5.0~10 kgf/cm2 ,150 L/min     Dry anhydrous oil air


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